Tire waste - plastic waste is an ecological and economic resource!

Renewable energy production is a very good business opportunity for businesses.

Extra profit, investment that pays off in 12-36 months ROE (Return on Equity) 30-40%

Our proposal for energy recovery from our waste

about technology…

• The population of our planet is constantly growing, so the amount of waste generated is also constantly growing, which can be utilized in electricity. Electricity serves all our energy needs, there is no need for oil and coal, we can cook in the kitchen with electricity, we can use a car, we can cool and heat our homes.

• We have created a new value chain in the production of electricity from waste. We are building power plants that generate electricity from tires, RDF and plastic waste using microwave gasification. Our gasification process produces no pyrolysis oil or coal dust. Emissions are NOx-free, CO2 emissions are reduced and no wastewater is generated. Electricity meets everyone's energy needs. In addition to solar and wind energy, we have to deal with more and more waste that is slowly covering our planet.

• Microwave plasma creates a space in the reactor chamber with a temperature of 2500°C (electron 6500°C), which breaks down the organic part of the waste into carbon monoxide, methane and hydrogen. Tar-free syngas is the fuel for syngas turbines/gas engines.1-1.5 MWh of electricity can be produced from 1 ton of RDF, and 3-4 MWh of electricity can be produced from 1 ton of tires. (Electricity from waste with ~50% electrical efficiency: 33% with gas turbines + 18% from the waste heat of the gas turbine with ORC heat engines)

• Our goal is to supply small villages in poorer countries with locally produced energy, thereby creating local jobs for the local population that uses energy, and converting locally collected waste (rubber, plastic, etc.) into energy in order to protect our cleaner environment.

Microwave steam plasma torch

without fossil fuels 1400C temperature

without NO_x and CO₂

Syngas generator 100kW_el

Gas turbinne animation 1,85 MW_el (with 0 - 100% power control)

Waste tire, PET, PE, PP, PS carbonizer - fuel distiller…

Disposal and energetic utilization of hazardous medical waste

The primary benefit of microwave vapor plasma reactors lies in the absence of nitrogen from the air in the microwave vapor plasma, resulting in only hydrogen and oxygen production from water vapor. This leads to no nitrogen oxide emissions, minimal carbon dioxide, and no odors. These reactors are adept at processing solid materials, toxic gases, and liquids, significantly reducing the volume of hazardous waste by up to 99%. Additionally, microwave technology is effective for neutralizing and disposing of hospital hazardous waste, contributing to hospitals achieving a "no waste" certification.

Wind turbine blades

Wind turbine blades can be reused in a non-thermal microwave plasma field where the electron temperature is much higher than the generated gas temperature, including the vibrational and rotational temperature of the molecules. In the plasma space, all complex compounds such as resins, aromatic molecules and tars are effectively degraded and separated from the inorganic glass fiber reinforcement.

Our environmental protection innovation is the application of microwave technology. During the conversion of waste to syngas in the non-thermal microwave plasma field, the temperature of the electrons is much higher than the temperature of the generated gas, including the vibrational and rotational temperature of the molecules. In the plasma space, all complex compounds such as resins, aromatic molecules and tars are effectively degraded and separated from the inorganic part.

Plasmas contain reactive substances, especially ions, radicals or other oxidizing compounds, which can break down polluting molecules, organic particles, e.g. tar and soot. It is excellent for the removal of heavily polluted air pollutants such as volatile organic compounds (VOC) and their fluorine-containing derivatives (FOC), the synthesis of special gases and the production of nanoparticles.

Extraction of non-ferrous metals and precious metals from electronic waste.

Electronic waste, PCB, plastic waste with metal, etc. which it is only possible to safely smelt the non-ferrous metal - precious metal content after carbonization. The resulting non-ferrous metal - precious metal alloy can be decomposed into its highly pure 99.99% alloying metals (gold, palladium, silver, copper, aluminium, tin, lead, etc.)

Our innovation in environmental protection is the use of microwave technology Carbonization prior to smelting facilitates environmental approval in terms of emission limits, because during carbonization, we filter out the polluting components in the organic and inorganic condensate / condensate that would have gone out the smelter's chimney without carbonization. The carbonisation of waste in microwave vapor plasma.

The main advantage of steam plasma reactors is that there is no nitrogen in the microwave vapor plasma the plasma reactor, the gasifier and the plasma afterburner chamber, so there is no nitrogen oxides is 40 times more toxic CO, minimum carbon dioxid and odorless the emissione. The hydrogen introduced into the reaction space with the steam plasma slows down the reactions of gaseous sulphur, phosphorus and free chlorine formation to remove in the gas purification unit. When reacting with chlorine-containing substances, the microwave vapor plasma does not produce dioxin, which is one of the most toxic substances.

Tire gasification boiler®

The calorific value of 100 pcs tires (1 ton) is equal to 980m3 of natural gas or 2.500kg of firewood

About…

In the gasification space, the tire pyrolytically decomposes into hydrogen and carbon monoxide gases. Here, we maintain an oxygen-poor environment in the primary reaction space. CO₂ is reduced to CO in the glowing carbon layer, where most of the sulfur in the reducing glowing carbon layer reacts with the steel wires of the tire above 900℃, where iron(III)-sulfide (Fe₂S₃) is first formed, and then immediately it is reduced to iron(II) sulfide (pyrite iron ore). Complete oxidation takes place in a fire chamber at a temperature above ~1300℃ with the oxygen of the air or, in the case of water vapor plasma, with the oxygen produced by the microwave decomposition of water.

Environmental protection - emissions: In the absorber attached to the boiler, the remaining sulfur content is captured as gypsum (CaSO₄). An aqueous solution of urea (Ad-Blue) is added in the firebox to reduce NO_x, or in the case of water vapor plasma, there is no need to add (Ad-Blue), since the oxidation takes place with the oxygen produced from the breakdown of water, so the flue gas is NO_x -free. The resulting slag is insoluble in water, so it can be disposed of.

In summary, it ensures the perfect combined combustion of mixed fuels, air emissions below the limit value, and the flue gas produced during combustion - keeping the concentration of pollutants below the limit value according to EU DIRECTIVE 2000/76/EC.

Syngas – oil – coalpowder burner® in boiler

Environmental protection in flue gas treatment

Our method of filtering flue gas for quality according to EU 2000/76 / EC directives

By means of flue gas filtering, the small power plant is inexhaustible for the renewable - with more and more raw materials annually. For the production of electrical and thermal energy from wastes, it is necessary to filter the flue gas produced during the combustion process from the combustion, which is ensured by the ceramic filters and by injecting the adsorbents in front of the filters to the pollutant content according to the EU 2000/76 / EC directives, to the air quality. Emissions from flue gas are below the permissible air emission limits provided by the ceramic filter. The flue gas is filtered with ceramic filters by adding adsorbents. The emitted flue gas component is continuously monitored by the analyzer, the measurement results are documented by continuous data recording.

Description of the catalytic conversion of foam ceramic filter elements by calcination

Raschig foam ceramic, which Ni, Cu, Mn, Pt, etc. can be made catalytic with metals, e.g. with the following procedure for Ni

We use nickel nitrate hexahydrate (Ni [NO₃ ]2, 6H₂O), AR - grade and calcium nitrate (Ca [NO₃ ]2, 4H₂ O), AR - grade. Precursors for the preparation of solutions in three different mass ratios 1: 5, 2: 5 and 4: 5. Then, the large-surface ceramic ring carriers are soaked in precursor solutions in a hot pool at 70 °C, and then the gel solution is dried. The wet impregnated and then dried Raschig ceramics were heated in the oven at 110 °C for 24 hours and then calcined at 950 °C for 6 hours. The calcined Raschig catalyzed finished ceramic is stored at room temperature in a closed container next to silica gel.

Heat pipes are superconductors of heat conduction

Their thermal conductivity is 1000 times higher than e.g. for solid copper conductors of the same size.

Characteristics of the "superconducting heat exchanger"

· Its operation does not require electricity, so no connection

· Its unclaimed, heat-transmitting metal surface was kept metal clean by ionic separation

· Its lifespan is endless, as there are no aging plastic, moving or wearing parts

Climate protection with green coal (biochar)

Biochar is an excellent substitute for soil strength, it is more than a fertilizer

E.g. the corn stalks grown on 1 ha, when charred and plowed, extract 6 tons of CO2 from our atmosphere

Biochar is an excellent substitute for soil strength, more than a fertilizer, it can be used for soil improvement, especially in fields with poor productivity. e.g. just mixing 1kg of biochar on 1m2 of soil can increase the crop yield. Biochar makes the micro-flora of infertile soil fertile, and regulates the water balance and water-holding capacity of agricultural land. It forms a good base for the microorganisms necessary for plant growth. Biochar composition: C 77.58%, Volatile matter 12.92%, SiO2 3.5%, Al2O3 1.9%, CaO 1.9%, K2O 0.1%, Na2O 0.5%, Fe2O3 0.75%, MgO 1.3% , P2O5 0.17%)

Biochar is a stable material that can be produced from biomass or organic waste of plant and/or animal origin, and which has many applications in environmentally friendly agriculture. Biochar is used to improve the physical and/or chemical and/or biological properties of the soil, and to strengthen the activity of the soil, it is suitable for restoring the natural balance of the soil, it can make crop cultivation economically profitable by improving the drought tolerance of plants, the soil productivity and crop production characteristics.

Biochar produced from animal bone is a high-calcium phosphate and low-carbon apatite mineral product, which is a macroporous and slow-dissolving natural organic P-fertilizer. For the most part, hydroxylapatite with a high phosphorus content consists of an inorganic mineral and a carbon component. It has a low carbon content, but can contain up to 30% P2O5, from which phosphorus can be gradually utilized, it has a macroporous structure, which makes it suitable for increasing microbiological activity in the soil, and it also has good moisture binding and macromolecular organic nutrient retention capacity.

Plant-based biochar is a soil improvement product with a high stable carbon content, micro- and mesoporous structure, which has a relatively high moisture and nutrient retention and carbon binding capacity. Plant-based biochar is primarily used for soil improvement, and biochar produced from bone meal is used as an organic phosphorus nutrient and also for soil improvement.

Sample plots for comparative measurement of yield

The recommended amount is 4t/ha on hard soil, 8t/ha on sandy desert areas

Biochar "green coal" is the "result" of soil power in pictures

This can be a mutually beneficial relationship;

Biochar can improve the composting process and improve itself at the same time. Reducing nitrogen loss during composting is a notable benefit when compost is supplemented with biochar. The highly absorbent surface of biochar, on the other hand, is "charged" with humic acids, plant nutrients and living microorganisms.

Nutrient conservation. Plant nutrients are released into the ground water through leaching and into the air through evaporation. This means a decrease in the economy's efficiency and, beyond the fence, an environmental problem. Nutrient pollution is one of the most widespread, costly and challenging environmental problems caused by excess nitrogen and phosphorus in air and water.

The efficiency of the fertilizer improved significantly after the application of biochar. This was primarily observed as a reduction in the loss of plant nutrients. Like charcoal used for filtration, biochar (a type of charcoal) can help trap plant nutrients in the soil. However, it is important to note that most of the nutrients stored in the biochar are still available to the plant – it resists loss, yet can be used. Mixing biochar directly into compost for a single co-product application maximizes the nutrient retention benefits of biochar.

Water retention. Where biochar has been applied, soils show higher water holding capacity, better water retention, increased plant available water, increased plant resilience in drought conditions, and increased productivity per unit of water. The yield benefits of adding biochar to agricultural practices in the case of irrigation, the expected result is a reduction in the amount of water needed

How it is made biochar and electricity from sewage sludge?

Our process is a sewage sludge dehumidifier and gasification device, which allows us to use the phosphorus and potassium-containing phosphorus and potassium to dry the wastewater treatment plant (20% dry matter content) in a continuous operation without using an external energy source. and micro elements (Fe, Mn, Ca, Zn and Cu). During the process, starting the system requires only thermal energy, the heating of the radiators, and then the heating value of the dried sludge produces more heat and electricity than the need for heat and electricity in the drying process. The biochar obtained during gasification can be used as an inorganic fertilizer that can be considered as renewable and can be used at any time of the vegetation, due to the lack of nitrogen content.

Advantages of using biochar and compost mixtures

Source: EBC (2012) ‘European Biochar Certificate – Guidelines for a Sustainable Production of Biochar.’

European Biochar Foundation (EBC), Arbaz, Switzerland. http://www.european-biochar.org

Biochar does not contain any biohazard component. Because we use controlled sludge from a given wastewater treatment plant, it can be traced well to contain no toxic inorganic components. Summarizing business profits: An essential element of our system is the direct connection of the wastewater treatment plant with our energy recovery system, which eliminates the energy costs of the sewage sludge transport and the pollution of the environment, and from an environmental point of view it is a fact that the drying of the sludge necessary for the energetic utilization of sewage sludge does not have wastewater discharges, as the 80% sludge is vacuum-dried at 80% water. the resulting distillate after condensation of the water vapor is of drinking water quality.

Thanks for watching

Jozsef Nagy

Machine manufacturing technologist

Microwave radiants – vapor plasma burner electronics specialist

I am a manufacturer and designer in the waste energy market

contact: gumienergia@gmail.com

please do not hasitate to contact me any time.

My philosophy

My philosophy is, never be jealous of others' success. If you can't win a race, help the one ahead of you break the record. Your candle doesn't lose its light by lighting another. Let's follow this example of supporting and lifting each other up! This is a beautiful philosophy! Supporting and lifting others not only helps them succeed, but also creates a positive and encouraging environment for everyone. It's like spreading kindness and positivity, which can make a big difference in the world."