Waste is an ecological and
economic resource!
The sad reality is also in the video below
About the new design in the field of tire
and plastic gasification
The exiting very
high temperature (
In addition, plasma burners are
used to oxidize flue gases, which is a key step in various industrial
processes. The radiation from magnetrons can actually break down oil vapors
into synthesis gas, making it a highly efficient way to produce clean energy.
In addition, the radiation from plasma torches can be directed through ceramics
to reach temperatures above
Is there a specific project or application
that interests you?
Microwave water steam
plasma torch
1400℃ temperature without fossil fuels
„zero carbon dioxide – zero nitrogen oxide”
Our revolutionary gasification process for tires
and plastics represents a significant advance in the industry.
Our
novelty, we have created the syngas generator® capable of transforming tire,
plastic and RDF into fuel for gas engine-generators, generatin sulfur- and
tar-free synthesis gas. In comparison to steam turbines system, the investment
cost is halved and it provides greater electrical efficiency. The
high-temperature (
Waste tire, PET, PE, PP, PS gasifier -
carbonizer - fuel distiller…
Introducing the sample
syngas generator® to investors
Disposal and energetic
utilization of hazardous medical waste
The
primary benefit of microwave vapor plasma reactors lies in the absence of
nitrogen from the air in the microwave vapor plasma, resulting in only hydrogen
and oxygen production from water vapor. This leads to no nitrogen oxide
emissions, minimal carbon dioxide, and no odors. These reactors are adept at
processing solid materials, toxic gases, and liquids, significantly reducing
the volume of hazardous waste by up to 99%. Additionally, microwave technology
is effective for neutralizing and disposing of hospital hazardous waste,
contributing to hospitals achieving a "no waste" certification.
Wind turbine blades
Wind turbine blades can be reused
in a non-thermal microwave plasma field where the electron temperature is much
higher than the generated gas temperature, including the vibrational and
rotational temperature of the molecules. In the plasma space, all complex
compounds such as resins, aromatic molecules and tars are effectively degraded
and separated from the inorganic glass fiber reinforcement. Our environmental
protection innovation is the application of microwave technology. During the conversion of
waste to syngas in the non-thermal microwave plasma field, the temperature of
the electrons is much higher than the temperature of the generated gas,
including the vibrational and rotational temperature of the molecules. In the
plasma space, all complex compounds such as resins, aromatic molecules and tars
are effectively degraded and separated from the inorganic part. Plasmas contain
reactive substances, especially ions, radicals or other oxidizing compounds,
which can break down polluting molecules, organic particles, e.g. tar and
soot. It is excellent for the removal of
heavily polluted air pollutants such as volatile organic compounds (VOC) and
their fluorine-containing derivatives (FOC), the synthesis of special gases and
the production of nanoparticles.
Our waste recovery's environmental protection
innovation incorporates microwave technology
Microwave
reactors are remarkable for their ability to achieve average operating
temperatures around 2500 ℃, with material heating rates ranging from
100-1000 °C/s. The high temperatures, coupled with the strong ionizing effect
of microwave plasma, result in the complete breakdown of complex
carbon-containing molecules into simpler molecules and ions. The microwave in
reactor space it creates a high-temperature field (1500-
About the microwave vapor plasma torch
- A
plasma torch serves as an autonomous heat source, facilitating controlled
gasification even when waste composition varies. Utilizing water vapor as
a carrier gas for non-thermal plasma at atmospheric pressure enables the
reduction and oxidation of free radicals like H, OH, and O, enhancing the
treatment of hydrogen-rich compounds such as methane, natural gas,
ethanol, and coal.
- Steam
plasma consists exclusively of hydrogen and oxygen; both components are
active reagents that participate in oxidation-reduction reactions. There
is no ballast, such as air plasma nitrogen, where its percentage is 78%.
When reacting with chlorine-containing substances, water vapor plasma does
not produce dioxin, which is one of the most toxic substances. The flue
gases produced during the gasification of the steam plasma do not contain
nitrogen oxides.
- The
main advantage of steam plasma reactors is that there is no nitrogen in
the steam plasma, the plasma reactor, the gasifier and the plasma
afterburner chamber, so there is no nitrogen dioxide (NO2)
nitrogen oxides (NOx) and minimum carbon dioxid (CO2) The hydrogen introduced into the
reaction space with the steam plasma slows down the reactions of gaseous
sulphur, phosphorus and free chlorine formation, i.e. gases that are difficult
to remove in the gas purification unit. In microwave steam plasma torches,
synthesis gas serves as the plasma-forming agent. Once ionized, it creates
a high-temperature field (1500-
1400℃ temperature without fossil fuels
„zero carbon dioxide – zero nitrogen oxide”
A high-power pure steam torch plasma is operated by a
microwave ranging from 915 MHz to 2.45 GHz, along with temperature measurements.
Steam from a generator enters the discharge tube as a swirl gas at
approximately
Extraction of non-ferrous metals and
precious metals from electronic waste
Electronic waste, PCB, plastic waste
with metal, etc. which it is only possible to
safely smelt the non-ferrous metal - precious metal content after carburizing.
The resulting non-ferrous metal - precious metal alloy can be decomposed into
its highly pure 99.99% alloying metals (gold, palladium, silver, copper,
aluminium, tin, lead, etc.) in a self-sustaining way in terms of electricity
and heat (gas, coke and the so-called pyrolytic oil obtained from energy
carriers) in emissions within the limits of environmental protection.
Carbonization prior to smelting facilitates environmental approval in terms of emission limits,
because during carbonization, we filter out the polluting components in the
organic and inorganic condensate / condensate that would have gone out the
smelter's chimney without carbonization. (filtering with condensate is used as
a pre-filter for the flue gas)
Dismantling waste cable
Tire waste - plastic waste is
an ecological and economic resource!
We help individuals, generate energy and
create jobs while providing an impressive return on investment.
With energy costs rising and the volume
of waste tires and plastics increasing, tire distillation offers a solution.
This process breaks down the rubber in used tires into its basic components
through heating and distillation. The end products, which can be oils, gases
and solids, serve as fuels, chemicals and materials in various industries.
Recycling and reusing used tires in this way solves a significant environmental
concern. It is crucial to understand that tire distillation is not
incineration; rather, it is the thermal decomposition of the material.
Waste tire and waste plastic distillation
for GENSET and diesel car fuel
1 pc waste tire =
Renewable energy can be derived from waste
tires for electricity and heating.
Our technology allows for the conversion of organic waste
into usable materials.
- The
decomposition of organic waste material occurs in an oxygen-free environment,
a process that is environmentally friendly as it is not combustion but
rather pyrolysis at temperatures between 500℃ and 800℃. This
process ends the waste status, transforming the material into various
products such as diesel, gasoline, heating oil, and clean coal.
- The
gas produced, along with the diesel obtained from the condensate, can be
directly utilized as fuel for generating electricity. The vapors condense
into diesel oil, which is suitable for diesel engines, while the gases can
fuel gas engines, driving electric generators to produce electricity.
- Processing waste on-site offers an environmental
benefit by reducing the burden of unnecessary transportation. This is in
stark contrast to current practices of national transportation, which
contribute significantly to environmental and air pollution due to
diesel-powered transport vehicles.
Waste tire, RDF,
PET, PE, PP, PS carbonization equipment
Tire gasification boiler®
The calorific value of 100
pcs tires (1 ton) is equal to 980m3 of natural gas or 2.500kg of firewood
In the
gasification space, the tire pyrolytically decomposes into hydrogen and carbon
monoxide gases. Here, we maintain an oxygen-poor environment in the primary
reaction space. CO2 is reduced to CO in the glowing carbon layer,
where most of the sulfur in the reducing glowing carbon layer reacts with the
steel wires of the tire above 900℃, where iron(III)-sulfide (Fe2S3) is first
formed, and then immediately it is reduced to iron(II) sulfide (pyrite iron
ore). Complete oxidation takes place in a fire chamber at a temperature above
~1300℃ with the oxygen of the air or, in the case of water vapor
plasma, with the oxygen produced by the microwave decomposition of water.
Environmental
protection - emissions: In the absorber attached to the boiler, the remaining
sulfur content is captured as gypsum (CaSO4). An aqueous solution of
urea (Ad-Blue) is added in the firebox to reduce NOx, or in the case
of water vapor plasma, there is no need to add
(Ad-Blue), since the oxidation takes place with the oxygen produced from the
breakdown of water, so the flue gas is NOx -free. The resulting slag
is insoluble in water, so it can be disposed of.
In
summary, it ensures the perfect combined combustion of mixed fuels, air
emissions below the limit value, and the flue gas produced during combustion -
keeping the concentration of pollutants below the limit value according to EU
DIRECTIVE 2000/76/EC.
Syngas – oilvapor
– coalpowder burner® in boiler
Environmental protection
in flue gas treatment
Our method of filtering flue gas for
quality according to EU 2000/76 / EC directives
By means of flue gas filtering, the small power plant is
inexhaustible for the renewable - with more and more raw materials annually.
For the production of electrical and thermal energy from wastes, it is
necessary to filter the flue gas produced during the combustion process from
the combustion, which is ensured by the ceramic filters and by injecting the
adsorbents in front of the filters to the pollutant content according to the EU
2000/76 / EC directives, to the air quality. Emissions from flue gas are below
the permissible air emission limits provided by the ceramic filter. The flue
gas is filtered with ceramic filters by adding adsorbents. The emitted flue gas
component is continuously monitored by the analyzer, the measurement results
are documented by continuous data recording.
Description of
the catalytic conversion of foam ceramic filter elements by calcination
Raschig foam ceramic, which Ni, Cu, Mn, Pt, etc. can be
made catalytic with metals, e.g. with the following procedure for Ni
We use
nickel nitrate hexahydrate (Ni [NO3 ]2, 6H2O), AR - grade
and calcium nitrate (Ca [NO3 ]2, 4H2 O), AR - grade.
Precursors for the preparation of solutions in three different mass ratios 1:
5, 2: 5 and 4: 5. Then, the large-surface ceramic ring carriers are soaked in
precursor solutions in a hot pool at
Waste shredder
17 kNm
Heat pipes are
superconductors of heat conduction
Their thermal conductivity is 1000 times higher than e.g.
for solid copper conductors of the same size.
Characteristics of the "superconducting heat
exchanger"
- Its operation does not require electricity, so no
connection
- Its unclaimed, heat-transmitting metal surface was
kept metal clean by ionic separation
- Its lifespan is endless, as there are no aging
plastic, moving or wearing parts
Vacuum distillation of wastewater at ambient
temperature
The
traditional distillation process consumes a significant amount of energy due to
the high latent heat of water (620 kWh/ton). Distillation involves evaporation
and condensation within a vacuum. The heat energy necessary for continuous distillation
is reclaimed from the outgoing distilled water at the start of the process in a
closed system using our highly conductive heat exchanger. Both evaporation and
condensation occur in the same vacuum space, necessitating only the
compensation for vacuum loss caused by non-condensable gases escaping from the
wastewater during evaporation and any leaks in the tank-pipe system. This is
achieved by maintaining the vacuum pump at an absolute pressure of 7-25 mbar.
The energy needed for water evaporation is sustainably sourced from the
wastewater, with the system's sole external energy requirement being the
electricity to power the vacuum pump.
Key economic and environmental
features of thermal vacuum distillation at ambient temperature include:
- A
lifespan of 50 years for the equipment, barring the replacement of
bearings in vacuum and water pumps
- Automatic
operation of the device, which starts and stops based on temperature
- Maintenance
limited to weekly cleaning of mechanical pre-filters
- No
need for wastewater pre-treatment
- A
chemical-free technology that causes no environmental pollution
- Disinfection
of water using chlorine-free O3 ozone and UV-C light emitters
- The
ability to release distilled water back into natural watercourses
Economical and eco-friendly uses of
thermal vacuum distillation:
- Dehydrating
wastewater and sewage sludge, such as heavy metal galvanic sludges
- Concentrating
grape must, fruit, and vegetable juices while retaining their natural
flavors and vitamins
- Distilling
alcohol at room temperature without the need for heating, followed by
dehydrating the mash
- Evaporating
leachate from municipal waste landfills
Electricity from waste heat
Our machine resource for electric power generation…
- The centrepiece of a waste heat
power plant is the swing piston-driven vapour expansion engine (the swing
piston expander), which was developed by ourselves, and is manufactured.
The swing piston-driven expansion engines achieve an exceptionally high
pressure difference, resulting in a much steeper enthalpy gradient and
consequently much more electricity is generated compared to related
technologies.
- Another considerable advantage of
the swing piston-driven expansion engines lies in its impressive partial
load capability. The novelty of our system is the use of a motorized
"hot air engine" driving the electric generator as a resource
expander. The external combustion heat engine is an external heat engine
with reciprocating crankshaft mechanism.
- Operating
temperature
The
slot-controlled steam engine
Thanks for
watching
Jozsef Nagy
Machine
manufacturing technologist
Microwave
radiants – vapor plasma burner electronics specialist
I am a manufacturer and designer in the waste energy market
contact: gumienergia@gmail.com
My philosophy
Don't ever be jealous of others' success, help the person in
front of you break the record. Your candle doesn't lose its light by lighting
another. Supporting and uplifting others not only helps them succeed but also
creates a positive and encouraging environment for everyone. It’s like
spreading kindness and positivity, which can make a big difference in the
world.
Climate protection with green coal
(biochar)
Biochar is an excellent substitute for soil
strength, it is more than a fertilizer
E.g. the corn stalks grown on
· Biochar is an excellent substitute for soil
strength, more than a fertilizer, it can be used for soil improvement,
especially in fields with poor productivity. e.g. just mixing 1kg of biochar on
1m2 of soil can increase the crop yield. Biochar makes the micro-flora of
infertile soil fertile, and regulates the water balance and water-holding
capacity of agricultural land. It forms a good base for the microorganisms
necessary for plant growth. Biochar composition: C 77.58%, Volatile
matter 12.92%, SiO2 3.5%, Al2O3 1.9%,
CaO 1.9%, K2O 0.1%, Na2O 0.5%, Fe2O3 0.75%,
MgO 1.3% , P2O5 0.17%)
· Biochar is a stable material that can be
produced from biomass or organic
waste of plant and/or animal origin, and which has many applications in
environmentally friendly agriculture. Biochar is used to improve the physical
and/or chemical and/or biological properties of the soil, and to strengthen the
activity of the soil, it is suitable for restoring the natural balance of the
soil, it can make crop cultivation economically profitable by improving the
drought tolerance of plants, the soil productivity and crop production
characteristics.
· Biochar produced from animal bone is a high-calcium phosphate and
low-carbon apatite mineral product, which is a macroporous and slow-dissolving
natural organic P-fertilizer. For the most part, hydroxylapatite with a high
phosphorus content consists of an inorganic mineral and a carbon component. It
has a low carbon content, but can contain up to 30% P2O5,
from which phosphorus can be gradually utilized, it has a macroporous
structure, which makes it suitable for increasing microbiological activity in
the soil, and it also has good moisture binding and macromolecular organic
nutrient retention capacity.
· Plant-based biochar is a soil improvement
product with a high stable carbon content, micro- and mesoporous structure, which has a relatively high moisture
and nutrient retention and carbon binding capacity. Plant-based biochar is
primarily used for soil improvement, and biochar produced from bone meal is
used as an organic phosphorus nutrient and also for soil improvement.
Sample plots for comparative measurement
of yield
The recommended amount is 4t/ha on hard soil, 8t/ha on sandy
desert areas
Biochar "green
coal" is the "result" of soil power in pictures
This can be a mutually beneficial relationship;
- Biochar can improve the composting process and improve itself at the same time. Reducing nitrogen loss during composting is a notable benefit when compost is supplemented with biochar. The highly absorbent surface of biochar, on the other hand, is "charged" with humic acids, plant nutrients and living microorganisms.
- Nutrient conservation. Plant nutrients are
released into the ground water through leaching and into the air through
evaporation. This means a decrease in the economy's efficiency and, beyond
the fence, an environmental problem. Nutrient pollution is one of the most
widespread, costly and challenging environmental problems caused by excess
nitrogen and phosphorus in air and water.
- The efficiency of the fertilizer improved
significantly after the application of biochar. This was primarily
observed as a reduction in the loss of plant nutrients. Like charcoal used
for filtration, biochar (a type of charcoal) can help trap plant nutrients
in the soil. However, it is important to note that most of the nutrients
stored in the biochar are still available to the plant – it resists loss,
yet can be used. Mixing biochar directly into compost for a single
co-product application maximizes the nutrient retention benefits of
biochar.
- Water retention. Where biochar has been
applied, soils show higher water holding capacity, better water retention,
increased plant available water, increased plant resilience in drought
conditions, and increased productivity per unit of water. The yield
benefits of adding biochar to agricultural practices in the case of
irrigation, the expected result is a reduction in the amount of water
needed
How it is made biochar and electricity
from sewage sludge?
· Our process is a sewage sludge dehumidifier
and gasification device, which allows us to use the phosphorus and
potassium-containing phosphorus and potassium to dry the wastewater treatment
plant (20% dry matter content) in a continuous operation without using an
external energy source. and micro elements (Fe, Mn, Ca, Zn and Cu). During the
process, starting the system requires only thermal energy, the heating of the
radiators, and then the heating value of the dried sludge produces more heat
and electricity than the need for heat and electricity in the drying process.
The biochar obtained during gasification can be used as an inorganic fertilizer
that can be considered as renewable and can be used at any time of the
vegetation, due to the lack of nitrogen content.
Advantages of using
biochar and compost mixtures
· Source: EBC (2012) ‘European Biochar
Certificate – Guidelines for a Sustainable Production of Biochar.’ European
Biochar Foundation (EBC), Arbaz, Switzerland.
http://www.european-biochar.org/en/download Version 6.3E of 14th August 2017,
DOI: 10.13140/RG.2.1.4658.7043
· Biochar does not contain any biohazard
component. Because we use controlled sludge from a given wastewater treatment
plant, it can be traced well to contain no toxic inorganic
components. Summarizing business profits: An essential element of our
system is the direct connection of the wastewater treatment plant with our
energy recovery system, which eliminates the energy costs of the sewage sludge
transport and the pollution of the environment, and from an environmental point
of view it is a fact that the drying of the sludge necessary for the energetic
utilization of sewage sludge does not have wastewater discharges, as the 80%
sludge is vacuum-dried at 80% water. the resulting distillate after
condensation of the water vapor is of drinking water quality.